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muller-reporting-sys/TESTING_GUIDE.md
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2025-11-12 22:21:35 +03:00

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Testing Guide

Quick Start

  1. Start the development server:
npm run dev
  1. Open your browser: Navigate to http://localhost:3000

Test Scenarios

Scenario 1: Admin Login & System Setup

Login:

  • Email: admin@muller.com
  • Password: admin123
  • User Type: Admin

What to test:

  • ✅ View dashboard statistics
  • ✅ Navigate to Teams page
  • ✅ Navigate to Workers page
  • ✅ Navigate to Managers page
  • ✅ Navigate to Machines page
  • ✅ Verify all 4 teams are listed
  • ✅ Verify all 36 workers are listed
  • ✅ Verify all 4 shift managers are listed
  • ✅ Verify all 7 machines are listed
  • ✅ Test logout functionality

Scenario 2: Shift Manager - Create Shift

Login:

  • Email: james.anderson@muller.com
  • Password: muller123
  • User Type: Shift Manager

What to test:

  1. ✅ View shift manager dashboard
  2. ✅ Navigate to "Create Shift" page
  3. ✅ Select shift type (AM or PM)
  4. ✅ Select today's date
  5. ✅ Select "Red Team"
  6. ✅ Assign 7 operators to the 7 machines:
    • T1: David Wilson (RED-OP1)
    • T2: Robert Brown (RED-OP2)
    • T3: William Davis (RED-OP3)
    • T4: Richard Miller (RED-OP4)
    • T5: Joseph Moore (RED-OP5)
    • T6: Thomas Taylor (RED-OP6)
    • T7: Charles Jackson (RED-OP7)
  7. ✅ Click "Create Shift"
  8. ✅ Verify shift appears in "Shifts" page
  9. ✅ Verify shift status is "Active"
  10. ✅ Test logout

Scenario 3: Operator - View Active Shift

Login:

  • Email: david.wilson.red@muller.com
  • Password: muller123
  • User Type: Operator

What to test:

  1. ✅ View operator dashboard
  2. ✅ Verify active shift is displayed
  3. ✅ Verify shift details (date, team, machine, shift time)
  4. ✅ Click "Open Report" button
  5. ✅ Verify report page loads with basic info section

Scenario 4: Operator - Fill Out Report

Prerequisites: Complete Scenario 2 & 3 first

Login: Same as Scenario 3

What to test:

A. Safety Checklist

  1. ✅ Check all 6 safety items
  2. ✅ Click "Save"
  3. ✅ Verify data persists after page refresh

B. Production Pre-Checks

  1. ✅ Enter Wall Thickness values (Top, Label Panel, Base, Neck)
  2. ✅ Enter Section Weights values
  3. ✅ Enter Station 1 Weights values
  4. ✅ Click "Save"
  5. ✅ Verify data persists

C. Production Parameters

  1. ✅ Click "Add Hourly Temperature Parameters"
  2. ✅ Enter Melt Temp (e.g., 220)
  3. ✅ Enter Reg % (default 35.5)
  4. ✅ Enter Head PSI (e.g., 150)
  5. ✅ Click "Add"
  6. ✅ Verify entry appears in table
  7. ✅ Add 2-3 more entries
  8. ✅ Verify all entries are displayed

D. Bottle Weight Tracking

  1. ✅ Click "Add Weight Tracking"
  2. ✅ Enter weights for 4 bottles (e.g., 33.8, 34.1, 34.0, 33.9)
  3. ✅ Click "Add"
  4. ✅ Verify chart updates with new data point
  5. ✅ Verify average is calculated automatically
  6. ✅ Add 2-3 more entries
  7. ✅ Verify chart shows trend lines (average, upper/lower limits, target)

E. Hourly Quality Checks

  1. ✅ Click "Add Quality Check"
  2. ✅ Check relevant inspection items
  3. ✅ Enter Base Weight and Neck Weight
  4. ✅ Click "Add"
  5. ✅ Verify entry appears in table

F. Production Tracking

  1. ✅ Click "Add Production Tracking"
  2. ✅ Enter Hour (e.g., "8:00 AM")
  3. ✅ Enter Total Production This Shift
  4. ✅ Enter Production This Hour
  5. ✅ Add optional comment
  6. ✅ Click "Add"
  7. ✅ Verify entry appears in table

G. Seam Leak Test

  1. ✅ Click "Add Seam Leak Test"
  2. ✅ Enter time
  3. ✅ Click "Add Mould" button
  4. ✅ Enter Mould Number (e.g., 5)
  5. ✅ Select Pass/Fail
  6. ✅ Add 2-3 more moulds
  7. ✅ Click "Save Test"
  8. ✅ Verify test appears with all moulds

H. Film Details

  1. ✅ Click "Add New Film"
  2. ✅ Enter Width
  3. ✅ Enter Roll Number
  4. ✅ Enter Product Code
  5. ✅ Enter Pallet Number
  6. ✅ Click "Add"
  7. ✅ Verify film entry appears in table

I. Production Data

  1. ✅ Verify Average Weight is auto-calculated
  2. ✅ Enter Total Bags Made
  3. ✅ Enter Quality Metrics (Height fails, Top Load fails, etc.)
  4. ✅ Enter Output Metrics (Wheel Output, Total Good Bottles, etc.)
  5. ✅ Click "Save"
  6. ✅ Verify data persists

Scenario 5: Multiple Teams & Shifts

Test concurrent operations:

  1. ✅ Login as Green Team manager (sarah.mitchell@muller.com / muller123)

  2. ✅ Create a shift for Green Team

  3. ✅ Assign Green Team operators

  4. ✅ Logout

  5. ✅ Login as Green Team operator (daniel.white.green@muller.com / muller123)

  6. ✅ Verify active shift appears

  7. ✅ Open report and add some data

  8. ✅ Logout

  9. ✅ Login as Red Team operator (david.wilson.red@muller.com / muller123)

  10. ✅ Verify only Red Team shift appears (not Green Team)

  11. ✅ Verify report data is separate from Green Team

Scenario 6: Shift Closure & Archive

Prerequisites: Complete Scenario 2

Login as Shift Manager:

  • Email: james.anderson@muller.com
  • Password: muller123

What to test:

  1. ✅ Navigate to "Shifts" page
  2. ✅ Find the active shift
  3. ✅ (Note: Shift closure functionality needs to be implemented)
  4. ✅ After closure, verify shift status changes to "Closed"

Login as Operator:

  • Email: david.wilson.red@muller.com
  • Password: muller123

What to test:

  1. ✅ Verify closed shift no longer appears in "Active Shifts"
  2. ✅ Navigate to "Shifts Archive"
  3. ✅ Verify closed shift appears in archive
  4. ✅ Verify report is read-only (cannot edit)

Test Data Summary

Admin

  • 1 account with full system access

Shift Managers (4)

Operators (28 total - 7 per team)

Machines (7)

  • T1, T2, T3, T4, T5, T6, T7

Expected Behaviors

Authentication

  • ✅ Invalid credentials show error message
  • ✅ Successful login redirects to role-specific dashboard
  • ✅ Logout returns to login page
  • ✅ Protected routes redirect to login if not authenticated

Data Persistence

  • ✅ All form data saves to database
  • ✅ Data persists after page refresh
  • ✅ Data persists after logout/login

Role-Based Access

  • ✅ Admin can access admin pages only
  • ✅ Shift Manager can access shift manager pages only
  • ✅ Operator can access operator pages only
  • ✅ Users cannot access other roles' pages

Shift Assignment

  • ✅ Operators only see shifts they're assigned to
  • ✅ Operators only see reports for their assigned machine
  • ✅ Multiple operators can work simultaneously on different machines

Data Isolation

  • ✅ Each operator's report is separate
  • ✅ Each shift's data is separate
  • ✅ Teams' data is isolated from each other

Known Issues / Future Enhancements

  1. Shift Closure: Need to implement shift closure functionality for shift managers
  2. Password Reset: No password reset functionality yet
  3. Email Notifications: Not implemented
  4. PDF Export: Report PDF export not implemented
  5. Real-time Updates: No WebSocket for real-time collaboration
  6. Mobile App: Web-only, no native mobile app
  7. Advanced Analytics: No analytics dashboard yet

Performance Testing

Load Testing Scenarios

  1. ✅ Create 10+ shifts
  2. ✅ Add 50+ report entries
  3. ✅ Test with multiple concurrent users
  4. ✅ Test chart rendering with large datasets
  5. ✅ Test database query performance

Browser Compatibility

  • ✅ Chrome
  • ✅ Firefox
  • ✅ Safari
  • ✅ Edge
  • ✅ Mobile browsers (iOS Safari, Chrome Mobile)

Troubleshooting

Cannot Login

  • Verify database is running
  • Check DATABASE_URL in .env
  • Verify seed data was created successfully
  • Check browser console for errors

Data Not Saving

  • Check browser console for API errors
  • Verify Prisma client is generated
  • Check database connection
  • Verify API routes are working

Charts Not Displaying

  • Verify recharts is installed
  • Check browser console for errors
  • Verify data format is correct
  • Test with sample data

Shift Not Appearing for Operator

  • Verify shift was created for today's date
  • Verify operator is assigned to the shift
  • Verify shift status is "active"
  • Check database records

Success Criteria

✅ All user roles can login successfully ✅ Admin can view and manage all system entities ✅ Shift managers can create and manage shifts ✅ Operators can view assigned shifts ✅ Operators can fill out complete reports ✅ All data persists correctly ✅ Charts display correctly ✅ Role-based access control works ✅ Mobile responsive design works ✅ No critical errors in console